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Technical Data

[General] [Mechanical Data] [Extrusion Properties] [Drop-Lock] [Torque] [Pressurizing] [Deflection]


Characteristics of Faztek's 6063-T6 T-Slotted Aluminum Extrusion Alloy F25: Aluminum, Magnesium, & Silicon

General Characteristics:

  • Won't Burn
  • 1/3 Weight of Steel
  • Not Magnetic
  • Won't Rust
  • On a weight basis, aluminum is the most efficient thermal conductor

Mechanical Data

  • Tensile Strength: The point at which the material fractures - T6 30,000 psi minimum.
  • Yield Strength: The point at which the material stretches– T6 = 25,000 psi minimum.
    • Elongation: The difference between tensile and yield strength (how the material stretches).
    • Elongation A10 (material up to .124 thick = 8%) Elongation A5 (material greater than .124 thick = 10%)
  • Rockwell Hardness (Webster): E scale of E50
  • Modulus of Elasticity: 10,000,000 lbs / sq in.
  • Melting Point: Between 1140° to 1210°
  • Aluminum begins to soften at 400deg - Once aluminum softens, it stays in that state.

Extrusion Properties:

  • Flatness: .004" x W" (width of part)
  • Twist: (measured in degrees)
    • 10EX1010 = 1 x measured length (ft)
    • All other profiles larger than 10EX1010 = .500 measured length (ft)
  • Straightness: .010" x L' (measured length)

Drop-Lock Feature

Properly tighten fasteners to ensure a vibration-proof frame!

  • A 1°-2.2° drop-lock feature is a taper from the extrusion face to the T-Slot center.
  • All Faztek's T-Slotted profiles are extruded with this feature (except '40EX')
  • A drop-lock allows the extrusion to be drawn up to the mating mounting surface, which acts as a lock washer.
'EX' Prefix Profiles
'QE' Prefix Profiles
'SM' Prefix Profiles
2° drop lock
2.2° drop lock
1° drop lock
     

Proper Torque Ratings

Fastener Description
Tested Extrusion

Torque (min) ft-lbs

Torque (max) ft-lbs
15FAC3880 - Anchor Fastener
15EX1515L
17
22
15FAC3865 - End Fastener
15EX1515L
17
22
15FAC3890 - "T" Anchor Fastener
15EX1515L
17
22
10FAC3750 - Anchor Fastener
10EX1010
17
22
10FAC3755 - End Fastener
10EX1010
17
22
5/16-18 FBHSCS/Economy T-nut
15EX1515L
15
20
1/4-20 FBHSCS/Economy T-nut
10EX1010
13
18

Pressurizing an Extrusion Cavity

Faztek's aluminum extrusion profiles can be pressurized up to 150psi. This is extremely useful for many applications such as workstations and work benches for air tools and liquid flow (water, coolant, gas, etc.)

The table below lists specific values for each profile.

Profile Model
Value
10EX1020
0.357 sq / in
10EX2020
1.587 sq / in
15EX1530
0.814 sq / in
15EX3030
3.626 sq / in
10EX2040
use 10EX2020 values for each cavity
15EX3060
use 15EX3030 values for each cavity


Example: What is the volume for a 15EX3030 at 32.00" long?

Volume (cu in) = Constant value (sq in) x Length of the Extrusion Volume (cu in) = 3.626 x 32.00" Volume (cu in) = 116.032 cu in

gaskets

Deflection Calculations

Deflection: The movement of a structure under load
F = Force (lbs)
W = Weight (lbs/in)
E = Modulus of Elasticity (lbs/sq in)
L = Length of the extrusion (inches)
I = Moment of Inertia
(inches)

10EX1010 =

ix = .0463" ^4

iy = .0463" ^4

15EX1515 =

ix = .2511" ^4

iy = .2511" ^4

10EX1020 =

ix = .0834" ^4

iy = .3137" ^4

15EX1517L =

ix = .1861" ^4

iy = .1861" ^4

10EX1030 =

ix = .1202" ^4

iy = .9769" ^4

15EX1530L =

ix = .3910" ^4

iy = 1.3734" ^4

10EX2020 =

ix = .5554" ^4

iy = .5554" ^4

15EX1530 =

ix = .4816" ^4

iy = 1.8532" ^4

10EX2040 =

ix = 1.0375" ^4

iy = 3.5713" ^4

15EX1545L =

ix = .6022" ^4

iy = 4.5845" ^4

15EX1515UL =

ix = .1802" ^4

iy = .1802" ^4

15EX3030 =

ix = 3.3461" ^4

iy = 3.3461" ^4

15EX1515L =

ix = .1861" ^4

iy = .1861" ^4

15EX3060 =

ix = 5.6669" ^4
bar
iy = 19.4672" ^4

Supported Loads

For other technical data pertaining to the Faztek product line, please contact Faztek at 260-482-7544 or e-mail design@faztek.net

 

 

 

 
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