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Does Faztek offer basic assembly tips for building Modular Framing Systems?

When assembling projects with Faztek T-Slotted Extrusions and T-Slot Components, it is very important to think ahead and plan before starting your Modular Framing System project. The time it takes to assemble depends greatly on the size and scope of your Modular Framing System project; however a quick overview and basic planning can reduce time and eliminate the need to rework certain steps.

Please review the following information for help on assembling your Modular Framing Systems projects with Faztek. For additional assistance, contact our Design Team at design@faztek.net or at 260.482.7544 x203.


What is pre-loading?

Preloading is a term used when describing a part (corner bracket, joining plate, etc...) which has been loaded with fasteners, usually a combination of screws and t-nuts. This is an important step which can save you time when assembling your project.

Pre-Load Fastener
Slide pre-loaded part into T-Slot
Pre-Load Corner Bracket for Assembly onto a T-Slotted Aluminum Extrusion
Pre-Load Corner Bracket for Assembly onto a T-Slotted Aluminum Extrusion

Double and Triple T-Nuts?

When possible, use double or triple economy t-nuts to save time and increase efficiency. These styles of t-nuts are not suitable for all applications, so look for the "FAST assembly" icons throughout the Faztek catalog for recommendations.

Double Economy T-Nut
Triple Economy T-Nut
15FA3502 Economy T-Nut for Modular Framing Systems
15FA3520 Economy T-Nut for Modular Framing Systems

Captive T-Slots ...

Captive T-Slots are extrusion T-Slots which have been closed off on each side due to the addition of other extrusions, accessories, or any other t-slot components.

It is important that you think ahead when assembling your project to avoid closing a T-Slot which must be open to accept additional fasteners and t-slot components. This is especially important when using t-nuts other than the drop-in style, which can be added to a captive T-Slot.

If using standard T-Nuts, you may want to have a few extra drop-in t-nuts on hand in case of an "emergency" for quick fixes.

Captive T-Slots on T-Slotted Aluminum Extrusions


Use Soft Face Mallet ...

Rubber Mallet for Assembly of Modular Framing Systems

Installing Door Track into T-Slot Framing
Installing Panel Stiffener on Plastic Panels for T-Slot Framing
Using U-Shaped Panel Gasket for Panels in T-Slotted Extrusions
Pre-Load Door Track
Pre-Load Panel Stiffener
Pre-Load U-Shaped Gasket
Installing T-Slot Cover into T-Slotted Aluminum Extrusions
Installing Wire Edging Material on Wire Mesh Panels for Modular Framing Systems
Pre-Load T-Slot Cover
Pre-Load Wire Edging

Proper Torque ...

To get proper torque on fasteners, use an "L" wrench and a cheater pipe for greater leverage.

Using a Cheater Pipe When Assembling T-Slotted Extrusions


Rubber Panel Gasket ...

When installing rubber panel gasket, start and finish with a 45 degree cut. Also snip the back surface when continuing through corners.

Installing Rubber Panel Gasket on T-Slotted Extrusion Panels


Panel Installation ...

Before installing panels with a protective covering, cut back the film approximately one inch around the perimeter to temporarily protect from scratches.

Trim Film on Plastic Panels in T-Slot Frames


Rubber Door Seal ...

When installing rubber door seal, start one side in the T-Slot and work your way toward the other end. Push firmly to ensure a proper fit.

Insert Rubber Door Seal into T-Slotted Extrusions


Connection Methods ...

Faztek offers several connection methods, each having unique benefit depending on the application. Please review the information below to find out how to "Connect with Faztek!"

Anchor Fasteners

  • Cost effective
  • Infinite adjustability
  • Easy positioning
  • Requires one counterbore
  • Quick assembly
T-Slotted Aluminum Extrusion w/ Anchor Fastener (Most Common)

Assembly Instructions:

  1. Insert the assembled anchor fastener into the T-slotted Extrusion.
  2. Set the mating T-Slotted Extrusion 90 degrees to the joining T-Slot. Be sure the counterbore is oriented properly.
  3. Slide the anchor fastener into the counterbore of the mating T-Slotted Extrusion.
  4. Be sure the T-Slotted Extrusions are squared up.
  5. Tighten the anchor fastener with a 1/4" "T" Handle Ball End Hex Wrench.

Anchor Fastener for T-Slotted Aluminum Extrusions


End Fasteners

  • Clean & hidden connection
  • Requires an access hole drilling and one end tap
T-Slotted Aluminum Extrusion w/ End Fastener

Assembly Instructions:

  1. Set the end fastener clip on the end of the T-Slotted Extrusion over the tapped hole.
  2. Place the bolt through the clip and thread into the tapped hole of the T-Slotted Extrusion.
  3. Slide the bottom T-slot onto the clip of the mating T-Slotted Extrusion.
  4. Line up the access hole up with the head of the button head fastener.
  5. Tighten the end fastener with a 3/16" "T" Handle Ball End Hex Wrench.

T-Anchor Fasteners

  • Clean, hidden appearance
  • No panel notches necessary
  • Infinite positioning
  • Extremely strong connection
  • One counterbore required
T-Slotted Aluminum Extrusion w/ T-Anchor Fastener

Assembly Instructions:

  1. Drop barrel of the anchor fastener into the counterbore.
  2. Insert "T" bar w/ spring into T-Slotted Extrusion hole and hole in barrel.
  3. Insert set screw into barrel and begin tightening until slight tension is on the "T" bar.
  4. Place head of the "T" anchor into the mating T-Slotted Extrusion.
  5. Once the T-Slotted Extrusion is in place, tighten the set screw.
T-Slotted Extrusion w/ T-Anchor Fastener

Corner Brackets & Joining Plates

  • Easy field modifications
  • No machining required
  • Attach to T-Slotted Extrusion using T-nuts and screws
Corner Brackets
Joining Plates
Corner Gussets
T-Slotted Aluminum Extrusion w/ Corner Bracket
T-Slotted Aluminum Extrusion w/ Joining Plate
T-Slotted Aluminum Extrusion w/ Corner Gusset Bracket

T-Slot Connector (Machiningless Fastener)

  • No maching required
  • Infinite positioning
  • Hidden look inside T-slot
T-Slotted Aluminum Extrusion w/ T-Slot Connect (Machiningless Fastener)

Assembly Instructions:

  1. Slide connector body into T-slot.
  2. Insert nut into opposite T-Slotted Extrusion and
    tighten to join T-Slotted Extrusions.
  3. Tighten set screw into connector body.

 

 

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